When first learning how to charge a forklift battery, it is beneficial to follow a standard process to ensure proper handling and care. The forklift battery differs from standard lead acid batteries and has different servicing requirements. These heavy-duty forklift batteries can last several years if properly cared for with regular maintenance. Read-on to discover the top tips and general best practices.
Proper Handling and Care
How to Charge a Forklift Battery
Charging a forklift battery at the right time is important. Although it may seem easy to charge a battery when it is convenient, proper maintenance requires battery charging at certain times to certain degrees. It is important to charge a forklift battery only when the charge is below 30% as opposed to scheduling battery charging at set times.
Also, be sure to avoid over or undercharging the battery as this can shorten the battery’s lifespan. Establishing an area for battery charging is also critical, and as standard process – make sure that the charger is turned off before connecting or disconnecting the battery.
Follow these critical forklift battery charging guidelines:The charger must match the battery. In other words, it must have the correct output voltage. Is the voltage 12, 24, 36, etc.? It is also important that the Ampere Hour rating is within 10% of the battery’s AH rating.
Routine Maintenance
Always keep forklift batteries at a safe temperature. To prolong the life of a battery, try to maintain the battery storage temperature at less than 113°F. Batteries must regularly be equalized to avoid stratification, which is a layering of sulfuric acid inside the battery cells. When battery acid becomes more concentrated at the bottom of a cell, this causes the acid and water to become stratified and unable to hold a charge. Equalizing rebalances the concentration.
Finally, check the fluid levels every five charges to ensure the forklift battery has the proper amount of water.
Charging a forklift battery is not complicated; it just requires safety precautions and a consistent, orderly process. As forklift batteries differ from standard lead batteries, maintenance needs are different. By safely using manufacturer guidelines and performing routine maintenance, you can properly charge your battery and prolong its lifespan.